It is commonly used for Oil storage tanks / Water storage tanks / Chemical storage tanks / Fuel tanks / Stainless steel tanks / Industrial process vessels
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Hydraulic Tank Jacking Equipment
Orione Hydropower is one of the famous brands specializing in hydraulic tools and equipment such as High Pressure Hydraulic Cylinders, Nut Cutters, Hydraulic Units, Hydraulic Pullers, Bolt Tensioners, etc.
We provide after-sales service for our products in various industries such as Machine Tools, Steel Mills, Cement Factories, Processing Industries, and Construction Industries, We also act as an OEM supplier.
Our products are majorly Exported in the Gulf countries like United Arab Emirates, Abu Dhabi, Dubai, Sharjah, Bahrain, Kuwait, Oman, Qatar, Saudi Arabia
Hydraulic Tank Jacking Equipment
Hydraulic Tank Jacking Equipment is an advanced lifting system used for the safe, efficient, and precise erection of large storage tanks in Oil & Gas, Petrochemical, Water Treatment, Power, and Industrial Construction projects.
Hydraulic Tank Jacking Equipment is a specialized lifting system designed to raise large storage tanks safely and accurately during fabrication, assembly, maintenance, and installation. Using synchronized hydraulic cylinders, the system lifts tank shells section by section, enabling bottom-up or top-down construction while ensuring structural stability and worker safety.
Hydraulic Jacking Systems are widely used in industries requiring large-capacity storage tanks, pressure vessels, silos, reactors, and heavy industrial structures.
Hydraulic Tank Jacking Equipment consists of hydraulic cylinders, power packs, lifting brackets, control systems, and load-bearing support structures designed to lift heavy tank shells incrementally during construction.
This equipment allows engineers to assemble tank plates at ground level and then hydraulically lift the structure to install subsequent shell courses underneath, reducing work at heights and improving fabrication accuracy.
Key Features of Hydraulic Tank Jacking Equipment :
Hydraulic Tank Jacking Equipment features synchronized, hydraulic cylinder-based jacking units attached to the shell, ensuring precise lifting, improved quality control, and reduced erection time by up to 50% compared to traditional methods.
- High Load Carrying Capacity : Designed to lift extremely heavy tank shells, hydraulic jacking systems can handle loads ranging from a few tons to several hundred tons, depending on the tank size and project requirements.
- Synchronized Lifting System : Multiple hydraulic jacks operate simultaneously to ensure uniform lifting of the tank shell, preventing structural distortion or uneven stress distribution.
- Precision Height Control : Advanced hydraulic controls enable accurate lifting in small increments, allowing precise positioning during shell course erection or maintenance operations.
- Modular and Scalable Design : The equipment can be configured according to tank diameter, shell thickness, and lifting capacity, making it suitable for small, medium, and large storage tanks.
- Heavy-Duty Construction : Manufactured using high-strength steel and industrial-grade hydraulic components for reliable performance in demanding site conditions.
- Safety Locking Mechanism : Equipped with mechanical locks, load holding valves, and overload protection systems to ensure safe lifting even during pressure fluctuations or power interruptions.
- 360-Degree Uniform Lifting : Jacks are positioned around the tank circumference to provide balanced lifting and maintain structural integrity throughout the operation.
- Easy Installation and Mobility : Portable and easy to assemble/disassemble, reducing setup time and making it convenient for onsite tank fabrication projects.
- Low Maintenance Operation : Built with robust hydraulic seals, corrosion-resistant components, and simplified maintenance requirements for long service life.
- Compatibility with Various Tank Sizes : Suitable for API storage tanks, welded tanks, stainless steel tanks, process vessels, and customized industrial tank structures.
- Energy-Efficient Hydraulic Power Pack : Uses optimized hydraulic power units for smooth operation with lower energy consumption.
- Weather and Corrosion Resistance : Designed to operate reliably in outdoor environments, including harsh industrial and coastal conditions.
Components of Hydraulic Tank Jacking Equipment :
Hydraulic Tank Jacking Equipment consists of several precision-engineered components that work together to lift and assemble large storage tanks safely and efficiently.
Main parts of a Hydraulic Tank Jacking System are composed of Hydraulic Jacks, Hydraulic Power Pack, Jacking Posts / Support Columns, Climbing Shoes / Jack Clamps, Hydraulic Hoses and Connectors, Control Panel, Load Distribution Beams, Tank Shell Support Brackets, Safety Locking Mechanism, Base Anchors / Foundation Supports, Pressure Gauges and Sensors, Synchronization System.
| Hydraulic Jacks | The core lifting components of the system. Hydraulic jacks provide the force required to raise the tank shell uniformly. Multiple jacks are positioned around the tank circumference to ensure balanced lifting |
|---|---|
| Hydraulic Power Pack | Generates hydraulic pressure and supplies oil to the jacks. It typically includes Electric motor, Hydraulic pump, Oil reservoir, Pressure control valves and Gauges and filters |
| Jacking Posts / Support Columns | Vertical steel columns installed around the tank structure that support the hydraulic jacks and guide the lifting movement |
| Climbing Shoes / Jack Clamps | Gripping mechanisms hold onto the jacking posts and allow the jack to climb upward in controlled increments during lifting |
| Hydraulic Hoses and Connectors | high-pressure hoses that connect the power pack to the hydraulic jacks, ensuring smooth transfer of hydraulic fluid |
| Control Panel | Operate, monitor, and synchronize the lifting process. Advanced systems may include PLC-based automation for precise control |
| Load Distribution Beams | Structural beams that evenly distribute lifting loads from the jacks to the tank shell, preventing deformation |
| Tank Shell Support Brackets | Temporary brackets attached to the tank shell to securely connect the lifting system with the tank structure |
| Safety Locking Mechanism | Mechanical locks or safety pins that hold the tank at each lifting stage, providing additional operational safety |
| Base Anchors / Foundation Supports | Secure the jacking posts to the ground or foundation, ensuring stability throughout the lifting process |
| Pressure Gauges and Sensors | Used for monitoring hydraulic pressure, load balance, and lifting accuracy in real time |
| Synchronization System | Ensures all hydraulic jacks lift simultaneously, preventing uneven elevation and structural stress. |
Types of Hydraulic Tank Jacking Equipment :
Hydraulic tank jacking systems are available in different configurations based on tank diameter, lifting capacity, construction methodology, and site requirements.
Below are the major types of hydraulic tank jacking equipment used in storage tank fabrication and erection.
Synchronized Hydraulic Jacking System :
This is the most widely used type, where multiple hydraulic jacks operate simultaneously through a centralized control unit. Each jack lifts the tank shell uniformly, ensuring balanced elevation.
Key Features : Uniform lifting of the tank shell , PLC or manual synchronized control , High precision and safety, Suitable for large-diameter storage tanks
Applications : Oil storage tanks , Petrochemical tanks , Water reservoirs
Manual Hydraulic Jacking System :
In this system, each hydraulic jack is operated manually using hand pumps or individual controls.
Key Features : Economical solution, easy operation and maintenance, ideal for small to medium tanks, requires less complex setup
Applications : Small industrial tanks , Fabrication workshops , Repair and maintenance projects
Electric Hydraulic Jacking System :
This system uses electrically powered hydraulic pumps to operate the lifting cylinders.
Key Features : Faster lifting operation , Reduced manual effort , Consistent hydraulic pressure , Suitable for continuous operations
Applications : Large-scale fabrication projects , Heavy industrial tank construction
PLC-Controlled Hydraulic Jacking System :
Advanced systems equipped with programmable logic controllers for automated lifting and monitoring.
Key Features : Real-time load monitoring, Automatic synchronization, Safety alarms and overload protection, Data logging capabilities
Applications : High-precision tank erection projects , Offshore and refinery installations
Climbing Hydraulic Jacking System :
In this type, the jacks move upward along support columns as the tank shell height increases.
Key Features : Efficient for tall tanks , Reduced repositioning time , Enhanced structural stability
Applications : High-capacity storage tanks , LNG and process tanks
Modular Hydraulic Jacking System :
Designed with interchangeable components for flexible installation across various tank sizes.
Key Features : Easy transportation and assembly, Customizable configuration , Suitable for multiple project types
Applications : EPC contractors , On-site tank erection projects
Heavy-Duty Hydraulic Jacking System :
Specially designed for lifting extremely large and heavy storage tanks.
Key Features : High load-bearing capacity , Reinforced cylinders and frames , Suitable for harsh industrial environments
Applications : Crude oil tanks , Power plant tanks, Chemical processing plants
Common Industries Using Hydraulic Tank Jacking Equipment :
- Oil & Gas
- Petrochemical Plants
- Chemical Processing
- Power Generation
- Water Treatment Plants
- Tank Fabrication Companies
- Marine and Offshore Industries
- Heavy Engineering Projects
Frequently Asked Questions - Hydraulic Tank Jacking Equipment :
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What types of tanks can be erected using Hydraulic Tank Jacking Equipment?
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What lifting capacities are available in Hydraulic Tank Jacking systems?Hydraulic jacking systems are available in various capacities, typically ranging from a few tons to several hundred tons, depending on project requirements.
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Is Hydraulic Tank Jacking Equipment safe to operate?Yes, when operated by trained personnel and maintained properly, these systems are highly safe. They include overload protection, synchronized lifting controls, and mechanical locking systems for additional safety.
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Can the equipment be customized for specific tank sizes?Yes, most hydraulic tank jacking systems can be customized according to tank diameter, shell thickness, lifting height, and project load requirements.
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Can Hydraulic Tank Jacking Equipment be used outdoors?Yes, it is designed for on-site industrial applications and can operate outdoors under various environmental conditions with proper protection.
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What maintenance does Hydraulic Tank Jacking Equipment require?Regular maintenance includes Hydraulic oil inspection, Hose and fitting checks , Jack seal inspection, Pressure testing, Lubrication of moving parts , Calibration of control systems.
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Why choose hydraulic jacking over conventional tank erection methods?Hydraulic jacking offers faster installation, improved safety, reduced scaffolding requirements, better alignment accuracy, and lower overall project labor costs.